Examples of applications surface grinding

Examples of applications surface grinding and polishing

In the following we have described and illustrated a small selection of parts and processes in order to illustrate the various possibilities that the surface grinding process offers.

3D component processing

Our bottle opener processed

3D component processing

This is what our bottle opener should look like when it is 3D printed.

3D component processing

We have selected our high-speed centrifugal systems for processing this bottle opener.

Polishing brass instruments

After processing

Polishing brass instruments

Before processing

How can the mirror finish be achieved?

Processed with walnut granulate and various compounds. To achieve a mirror finish on the surface, several polishing cycles in a high-speed centrifugal system are necessary. It can be between 3 and 5 cycles, depending on the desired result and surface condition before processing.

Titanium part

Component after processing

Titanium part

Task: Removing milling stripes and polising

Processing titanium parts

We processed the titanium component in 2 cycles of 60 minutes each. First the component was grinded from milling stripes. The polishing was then carried out in the 2nd cycle. The processing took place in one of our high speed centrifugal systems, a combination of wet and dry processes.

Satinizing

Component after processing

Satinizing

Task: a matt gloss should be created

Satinizing

The processing was carried out in the dry process in a round vibration system, using special media in nugget form. The peculiarity of these media lies in the fact that the surface is matt and has a beautiful shine, satin.

Acrylic component: satin finishing

Before / after view

Acrylic component: satin finishing

Before / after view

Acrylic component: satin finishing

The acrylic components were processed with our special nuggets for satinizing surfaces. Processing is possible in all common grinding systems. It is a dry process.

3D component: titanium

Titanium component grinded and polished

3D component: titanium

Titanium component after it was created by 3D printing

3D component: titanium

The result after 2 cycles in our high-speed centrifugal systems.

Faucet polishing to a high gloss

Polished armature

Faucet polishing to a high gloss

Fitting after the first cycle

Faucet polishing to a high gloss

Processing in a high-speed centrifugal system.

Grinding and polishing plastic component

A smooth surface could be achieved

Grinding and polishing plastic component

Stripes are clearly visible

Grinding and polishing plastic component

Grinding and polishing in 2 cycles, wet process.

Deburring O- rings with a thickness of 2mm

Grinded and deburred

Deburring O-rings with a thickness of 2mm

Burrs are clearly visible

Deburring O- rings with a thickness of 2mm

Depending on the thickness of the material, alloy and size of the component, different grinding medias were used, differing in shape and composition.

Textile machine industry

Spare parts for textile machines can be successfully processed, even very narrow and angled areas can be processed and the surface can be rounded and smoothed.

Electronics: deburring copper component

The deburring of copper components is possible using ceramic grinding medias and our high-speed centrifugal systems. Cycle times between 13 and 30 minutes.

Polish very high-quality temple pieces

As with brass instruments, high-quality designer eyeglass temples can be finely grinded and polished to a mirror finish in 2-3 cycles.

Medical technology: dental implants / knee implants / hip implants

Free from milling stripes, 3D printed components, grinding and high-gloss polishing, components of different sizes, properties and shapes are possible to process.

Medical technology: components from highly sensitive areas

Our high-speed centrifugal systems and our specially manufactured grinding medias are also suitable for these applications. Medias and systems have been specially coordinated for this application.

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Automotive

Our media and systems are used in various automotive fields. It is possible to machine small components, too.

Rolling bearings / ball bearings / valves

Low surface roughness can be achieved, less than 0.3µm.

Polish components with zinc coating

Used in medical technology, components with a very thin zinc coating to ward off bacteria can be polished.

food industry

Our grinding medias are also used in this area. Highly abrasive, they create a homogeneous, smooth surface. Large and small components can be removed from milling spripes and prepared for electroplating.

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